modiFALT


Polymer Modified Bitumen (PMB) Plants

modiFALT

Polymer Modified Bitumen (PMB) Plants


MARINI modiFALT Polymer Modified Bitumen Plant (PMB) is the ideal solution for all road projectswith its high mill performance, compact design, ease of use and economic operation features. With itshigh production capacity, modiFALT can meet the needs of all road, railway, airport projects and specialapplications which requires modified bitumen usage.

  • ModiFALT plants are specially designed for modification ofbitumen (PMB) with granule polymer additives (SBS) and canmeet all high capacity requirements of road construction andairport projects.
  • Additionally, other types of bitumen modifiers such as EVA,crumb rubber etc. can be easily used for bitumen modification.
  • modiFALT’s specially designed 160 kW high shear mill isdeveloped by the MARINI MAKİNA engineers for the bestworking performance with granule polymer types (e.g. SBS) andit ensures polymer modification with less than <0,3mm grainsize in one pass.
  • Long term and problem free working time thanks to the mill sealcooling system.
  • Two tanks both equipped with twin agitators configurationensures flexible batching process from 500 kg to 5 ton at desirednumber of pass.
  • Precision weighing with loadcell integrated process tanksand strong blending with 2 pieces of 7,5 kW agitator on eachprocessing tank.
  • A design that prevents agglomeration of the polymer particlesthanks to thermal oil heating coils that surrounding the processtanks from sides and bottom.
  • Optional; automatic polymer dosing system.
  • Optional; manual or automatic dosing system for solid (ex.Sulfur powder) and liquid (ex. PPA) additives.
  • Fully automatic control system with PLC + SCADA and computercontrolled system.
  • Trouble-free international transportation and assembly thanksto its standard dimensions.
Up to 40 t/h, thermal oil heated, works with 2 automatic polymer dosing systems,
Transportation with 1x40’ Flat Rack and 1x40’ Open Top containers or 2 standard trailer.
Up to 30 t/h, thermal oil heated, works with 2 automatic polymer dosing systems,
Transportation with 2x40’ Open Top containers or 2 standard trailer.
Up to 20 t/h, thermal oil heated, works with 1 manual polymer dosign systems,
Transportation with 1x40’ Flat Rack container or 1 standard trailer.
Up to 20 t/h, electrical heating, works with 1 manual polymer dosign systems,
Transportation with 1x40’ Flat Rack container or 1 standard trailer.
Up to 15 t/h, thermal oil heated, works with 1 manual polymer dosign systems,
Transportation with 1x40’ Open Top container or 1 standard trailer.
Up to 15 t/h, electrical heating, works with 1 manual polymer dosign systems,
Transportation with 1x40’ Open Top container or 1 standard trailer.
1

Manual Polymer Dosing System with Universal Design

Universal design; electrical and mechanical systems aredesigned to place screw conveyor(s) on both sides of the bothweighing & mixing tanks, so modiFALT can adapt to anyworksite layout.
2

Automatic Polymer Dosing System (OPTIONAL)

1-Polymer stock hopper with wide gate allows easy BigBagloading; equipped with vibrator motor and low level alarmsensor.
2-Polymer weighing hopper; equipped with loadcell,pneumatic vibrator motor, pn. actuated discharge gate.
3-Screw conveyor for each polymer weighing & feedingsystem.
3

Weighing & Mixing Tanks

Two weighing-mixing tanks are equipped with twin agitators(2x7.5kW) that ensure proper polymer distribution andpowerful mixing inside the batch tank.Agitators, as well as the seamless smooth internal lining of thetanks, prevent sticking of material on tank walls andagglomeration of bitumen.They are also equipped with 4x loadcells with digital weightindicator for precise weighing of the bitumen.All surfaces of the batch tanks, even the bottom, includeheating in the outer layer.The bitumen/PMB inside the batch tank is sucked from thebottom surface to prevent any residual material.
4

Mill Cooling System

Mill cooling system makes mill’s soft packing lifetime longerand helps to work in higher performance.
5

Control Cabin

User-friendly control cabin allows operator to work undercomfortable conditions and protects the electric box & controlsystem from dust, rain and humidity etc.
Fully flexible, double control systems;
1-Semi-automatic
2-Full automatic control with PLC + computer controlsystem (w/ SCADA) to suit varying operating conditions.
6

modiMILL (High Shear Mill)

160kW high shear mill with a high capacity which is designedand manufactured by MARINI TURKEY.
Thanks to its unique design, developed by MARINI TURKEYengineers, which ensures 7 cutting stages at once; modiMILLhigh shear mill allows proper polymer modification of bitumeneven in one pass.
Bitumen feeding pump with a capacity of 50m3/h, whichtransfers bitumen to the high shear mill prevents performanceand capacity losses, so modiMILL is just focused on cuttingprocess.
Easy adjustment of milling surface gap, allows the usage ofdifferent bitumen modifiers.
7

Liquid and Solid Dosing System (OPTIONAL)

As an option, modiFALT Polymer Modified Bitumen Plant canbe equipped with liquid and / or solid additive dosing systems.
Solid additives like sulphur flakes can be added throughsystems with manual gates, which are placed at the top ofbitumen weighing and mixing tanks.
There are different systems for liquid additive dosing withheating, loadcell, flowmeter, etc. options according to additivespecifications.
They are separately connected to both weighing and mixingtanks via pipelines. The pipelines might be equipped withheating systems according to requirements.
Dosing process is automatized and controlled by SCADAsystem. Liquid additive hoppers are equipped with loadingand dosing pumps and also loadcells for precise weighing anddosing.
8

Easy Transportation of modiFALT20

modiFALT20 PMB Plant can be transported easily by truck andalso by 40’ FL all around the world.
Width x Length x Height: 2400x11500x2670mm
9

Easy Transportation of modiFALT15

modiFALT15 PMB plant’s eco-design allows it to betransported by 40’ OT container. By the means of thisfeature, it is the best solution and also the most economicmethod for overseas trades.
Width x Length x Height: 2160x11500x2250mm